Hones, Deep Hole Honing Machine Jhc Series With Steel Plate Welded Bed

Short Description:

This deep hole powerful honing machine is equipped with PLC controller or CNC system (optional), linear rolling guide way, AC servo motor, grinding rod adopts stepless speed regulation, stable commutation, convenient speed regulation, easy to ensure the accuracy of hole size, and reduce labor intensity. In the honing process, the sand rod and the workpiece always maintain constant pressure, so that the sand rod can be strongly ground. It ensures the high efficiency of deep hole machining, and is suitable for rough and fine honing of general cylindrical deep hole parts. This type of machine tool can also be used for partial honing to correct the taper and ellipticity of parts and the partial hole error.

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Function Description

The grinding workpiece is made of carbon steel and various steels, including the hardened workpiece. If it’s cold drawn steel pipe, it can be directly performed strong honing. This series of deep hole powerful honing machine can process diameter range of 25-1000mm, and can process maximum depth up to 14000mm, which is divided into Jhc10, jhc20, jhc35, jhc50, jhc80, jhc100, etc. the machine is widely used in mold manufacturing, hydraulic machinery, engine industry, aerospace industry, military industry, heat exchanger industry, construction machinery industry, coal machinery industry and other parts of deep hole processing, specially used for various hydraulic cylinders, cylinders and other cylindrical precision deep hole pipe inner wall. It is especially suitable for honing and polishing pipe fittings with stepped holes.

The feature of the deep hole powerful honing machine are as follows:
1. High machining accuracy (≤ 0.02) and high roughness (≤ Ra0.2-0.4).
2. The dimensional accuracy is IT6-IT7, and the honing head is easy and accurate to be adjusted. The honing head is tightened or expanded by the servo motor and speed reducer so as to keep a consistent honing force.
3. The honing length is controlled by the numerical control program, and the machining size is controlled by the number of reciprocating honing.

Technical parameter

Name	Item	Parameter
Name	Item	JHC10	JHC20	JHC35	JHC50	JHC80	JHC100
Working capacity	Honing Dia.	Φ30-100mm	Φ40-200mm	Φ40-350mm	Φ40-500mm	Φ40-800mm	Φ100-1000mm
	Honing depth	500-6000mm	500-9000mm	500-9000mm	500-12000mm	500-12000mm	500-14000mm
	Max. honing allowance	0.4-1mm	0.4-1mm	0.4-1mm	0.4-1mm	0.4-1mm	0.4-1mm
	Clamped Dia. range of workpiece	Ф50mm-Ф250mm	Ф50mm-Ф350mm	Ф50mm-Ф500mm	Ф50mm-Ф700mm	Ф60mm-Ф1000mm	Ф70mm-Ф1200mm
Spindle of travel head with rotating honing rod	Center height	200mm	300mm	350mm	480mm	700mm	950mm
	Spindle speed	3-200rpm, stepless	3-160rpm, stepless	10-150rpm, stepless	15-150rpm, stepless	15-100rpm, stepless	15-100rpm, stepless
	Torque of honing rod	≥500N.m	≥600N.m	≥800N.m	≥1000N.m	≥1500N.m	≥2200N.m
	Reciprocating speed	1-40m/min, stepless	1-40m/min, stepless	1-40m/min, stepless	1-30m/min, stepless	1-30m/min, stepless	1-30m/min, stepless
Motor And cooling system	Motor power of travel head with rotating honing rod	11 KW（servo motor）	11 KW（servo motor）	15 KW（servo motor）	15 KW（servo motor）	22 KW（servo motor）	22 KW（servo motor）
	Feed motor power	4.5KW	4.5KW	4.5KW	4.5KW	4.5KW	4.5KW
	Motor power of cooling pump	0.45KW	0.45KW	0.45KW	0.75KW	0.75KW	0.75KW
	Flow of cooling pump	50L/Min.	50L/Min.	50L/Min.	60L/Min.	60L/Min.	60L/Min.
	Capacity of cooling tank	200L	200L	200L	200L	300L	300L
Machining accuracy	Machining accuracy	IT7-IT8	IT7-IT8	IT7-IT8	IT7-IT8	IT7-IT8	IT7-IT8
	Machining roughness	Ra0.4μm-Ra0.2μm	Ra0.4μm-Ra0.2μm	Ra0.4μm-Ra0.2μm	Ra0.4μm-Ra0.2μm	Ra0.4μm-Ra0.2μm	Ra0.4μm-Ra0.2μm
	roundness	≤0.05	≤0.05	≤0.05	≤0.05	≤0.05	≤0.05